Customize Your Equipment with Options to Fit Your Application

Marion’s paddle agitator is designed for gentle mixing of solids of dissimilar size, shape, density, and viscosity. Materials travel in a 3D figure-eight pattern, constantly pulling from the end of the mixer to the middle for consistent mixing of product. Our paddle agitators can work effectively down to 20% of rated capacity, and are available welded, bolted, or a combination of both depending on the application.

At Marion, we offer heavy-duty bolted agitators for abrasive applications where wear is a concern. Our durable bolted mixers offer the ability to swap old blades out with new, cost-effective replacement blades as needed.

Hybrid agitators combine the tumbling action of paddle agitators with the rolling pattern of ribbon mixers to create a double-reversing effect. This is ideal for materials that tend to mound in the center of the mixer, increasing energy transferred to ingredients and creating a more even mixing and product levels inside the trough during the mixing process. Marion’s hybrid agitators can be customized with paddle mixers or ribbon agitators on the inside or outside, depending on the application.

For the most demanding applications, Marion offers innovative welded/bolted configurations. Replaceable paddle blades provide flexibility to account for routine wear, while welded arms allow for enhanced cleanability. Our heavy-duty welded and bolted agitator design is advantageous for abrasive applications and materials where frequent wear is a concern and thorough clean-out is required.

Marion U-shaped troughs are:

• The largest in production capacity
• The easiest to clean
• The most commonly used

Our semi-cylindrical troughs are effective for:

• Pastes or slurries
• Reducing the degradation of fragile ingredients
• Allowing for the mixing of oversized materials,
• Mixing sticky or tacky material

Features of the full cylindrical trough include:

• Agitator sweeps 360 degrees of rotation
• Largest contact surface area for heating or cooling
• Appropriate for vacuum or low pressure applications

Suitable for steam, hot oil or water, our ASME code rated jackets with optional external insulation provide a reliable solution for products that need to be heated or cooled during the mixing process.

• With the addition of heat, a mixer can be used to cook, dry or create a chemical reaction.
• When cooling, the benefits include chilling, freeze drying or the ability to stabilize a chemical reaction.
• Marion Process Solutions has experience in working with applications that require temperature ranges from +600ºF to -20ºF.

Marion seals feature:

• Air-purged single and double-lip options
• Superior performance over rope packing
• Disassembled, cleaned and re-installed within 5 minutes
• Less expensive than mechanical designs

At Marion, we offer innovative and durable SealGuard™ air supply manifold technology to prevent costly seal damage. Acting as an insurance policy that ensures air pressure is on and flowing to the seals prior to mixing, it is a simple yet effective component of preventive maintenance that will ensure your industrial mixer is performing optimally.

Custom is what we do, and our covers are no exception.  Doors, inlets, dust collection vents, threaded temperature probes and pressure relief ports are just a few of the endless ways our covers can be configured to meet your needs.  It all starts with safety and ergonomics.  Hinged doors that provide full-width access can be counter balanced and/or counter weighted, as well as cylinder actuated for easy opening.  The doors and safety grates located underneath are guarded by electrical interlock switches to prevent unsafe use.  

Marion O-Ring gaskets are made of a food-grade silicone material with the perfect durometer, and can be easily removed, cleaned and replaced.  See you later dusting- you’re a problem of the past.

Our butterly discharge valve features:

• Valve disc seals against resilient seat
• Split body design for fast cleaning
• Lever or pneumatic actuation

Features of this discharge valve include:

• Closing against product flow
• Reduced product pocket above valve
• Appropriate for liquid, dust or vacuum

Features include:

• Large opening for fast discharge rate
• Flange mounted to bottom of mixer
• Abrasion resistant design

This custom feature offers:

• Ease of use
• quick disassembly
• 304 stainless steel body and material contact
• Positive material seal
• Self-cleaning action on opening stroke
• Available in 2” thru 8” diameter sizes

This discharge valve features:

• Sanitary, stainless steel design
• Reduced product pocket above valve
• Suitable for liquid, dust or vacuum

• Cast iron body for rugged industrial applications
• TEFC or explosion proof frame construction
• Direct drive options configurations for industrial to sanitary applications- no belts, pulleys or excessive maintenance
• High locked rotor torque for starts under load
• Inverter duty for variable frequency drives if required
• Motors designed for sanitary requirements

• Shaft mounted with torque arm for precision alignment
• Helical cut gears for speed and torque conversion
• Dual tapered bushings for simplified maintenance

Staying competitive in today’s world requires intelligence in and on all fronts. That’s why Marion Process Solutions has invested in an expert team of talent to create intelligent solutions through smart controls. iNCONTROL™ is much more than a control system capability. It’s a toolbox of resources and knowledge that will take your machine to the next level of performance. Your smart resource from day one.  At a minimum, all control packages include:

• An enclosure with a NEMA or IEC rating depending on the application
• A lockable service disconnect suitable for lock-out/tag-out devices
• Fuse or circuit breaker protection
• E-stop and safety limit switch circuitry where applicable

When you need to add product to the mixer in a unique way, our liquid manifolds, shortening presses, liquid pumping units, and nitrogen blanket inlet ports can be the answer to your problem.  

Clean-In-Place (CIP) systems are designed and installed to ensure efficient, automatic cleaning for each of our customer’s unique application and facility needs. Effective cleaning means minimizing cycle time, lowering chemical usage and reducing water and utility costs. Additional benefits include:

• Improved hygiene
• Enhanced product quality
• A safer, more consistent sanitation plan
• Reduced time spent on manual cleaning

Marion Process Solutions believes that CIP should be a holistic approach. It begins with the foundational element of simplicity in design, and is coupled with the correct selection and layout of appropriate cleaning devices to achieve optimal results.

From simple leg extensions to elaborate elevated work platforms, with OSHA-compliant stairs, railings and decking, we are your sole source for the design and fabrication of support structures.  If you aren’t quite sure what you want, that’s ok too.  We’ll share our extensive insight with integrated batch and continuous processing systems including conveyors, bin discharge units, feeders, pumps storage bins, tote mixers and hoppers to help create an advantage- for you.