Customize Your Equipment with Options to Fit Your Application

The Kason the KR3020-SS High-Capacity Batch Sifter is tailored for bag dumping operations directly into mixers and hoppers. Its distinct, low-profile, oblong shape features a practical bag resting ledge, making it an easy choice for batch operations.

• Low-Profile Design (as low as 14.5” overall height)
• Bag Resting Ledge and Hinged Dust Cover Assembly
• All Stainless Steel, Sanitary Construction
• Easy maintenance and cleaning

Contact us for more details or visit the Kason Bag Dump Sifter Product Page

Marion’s paddle agitator is designed for gentle mixing of solids of dissimilar size, shape, density, and viscosity. Materials travel in a 3D figure-eight pattern, constantly pulling from the end of the mixer to the middle for consistent mixing of product. Our paddle agitators can work effectively down to 20% of rated capacity, and are available welded, bolted, or a combination of both depending on the application.

Ribbon agitators are ideal for low-density, free-flowing materials that are of like size, shape, and density. The greater shearing action of an industrial ribbon mixer is a good fit for mixes with small agglomerates as well. The inner and outer ribbons of the Marion double ribbon agitator move product from end to end in opposite directions, blending by rolling material back and forth. The continuous helix of our double ribbon mixing solution has no gaps between flightings, providing uninterrupted product flow and eliminating the potential for pockets of unmixed or undermixed material.

At Marion, we offer heavy-duty bolted agitators for abrasive applications where wear is a concern. Our durable bolted mixers offer the ability to swap old blades out with new, cost-effective replacement blades as needed.

Hybrid agitators combine the tumbling action of paddle agitators with the rolling pattern of ribbon mixers to create a double-reversing effect. This is ideal for materials that tend to mound in the center of the mixer, increasing energy transferred to ingredients and creating a more even mixing and product levels inside the trough during the mixing process. Marion’s hybrid agitators can be customized with paddle mixers or ribbon agitators on the inside or outside, depending on the application.

For the most demanding applications, Marion offers innovative welded/bolted configurations. Replaceable paddle blades provide flexibility to account for routine wear, while welded arms allow for enhanced cleanability. Our heavy-duty welded and bolted agitator design is advantageous for abrasive applications and materials where frequent wear is a concern and thorough clean-out is required.

Marion offers fluidizing paddle mixers for fast and gentle mixing. The fluidizing agitator uses large paddles with dual-directional sweeping movements, creating a fluidizing bed within the mixer. Direct contact with paddles is minimized as material is swept by moving air continually pushed both outwards and inwards in fluid mixing movements. The fluidizing agitator design offers fast processing, low maintenance and easy cleaning. Food-grade finishes are available to meet sanitary design requirements.

Marion U-shaped troughs are:

• The largest in production capacity
• The easiest to clean
• The most commonly used

Our semi-cylindrical troughs are effective for:

• Pastes or slurries
• Reducing the degradation of fragile ingredients
• Allowing for the mixing of oversized materials,
• Mixing sticky or tacky material

Features of the full cylindrical trough include:

• Agitator sweeps 360 degrees of rotation
• Largest contact surface area for heating or cooling
• Appropriate for vacuum or low pressure applications

Marion seals feature:

• Air-purged single and double-lip options
• Superior performance over rope packing
• Disassembled, cleaned and re-installed within 5 minutes
• Less expensive than mechanical designs

Marion Style “F” 6” diameter adjustable seal housing assembly

• Easily disassembled seal housing provides access for cleaning and maintenance
• Minimized pocket size inside mixing vessel for reduced material build-up
• All pneumatic components plumbed and regulated
• Offers proven quality over rope packing seals and are less expensive than mechanical seal designs
• Advantage of seal disassembly, cleaning and re-installation in less than 10 minutes
• Proprietary to Marion Process Solutions

Solutions available upon request

Whether you are emptying bags, boxes, drums or manually dumping materials by hand into your mixer, eliminating material waste and dust pollution or contamination is critical. Marion Process Solutions offers bag dump hoods to prevent product loss, eliminate contamination, and offer dust control. Available in stainless steel or carbon steel designs, the hood contains integral safety grates, a vacuum port, and baffled air flow.

Features include:

• Large opening for fast discharge rate
• Flange mounted to bottom of mixer
• Abrasion resistant design

Our flush hinged countour discharge valve brings value to your solution with:

• No product pocket above valve
• Design and fabrication to match diameter of trough

• Cast iron body for rugged industrial applications
• TEFC or explosion proof frame construction
• Direct drive options configurations for industrial to sanitary applications- no belts, pulleys or excessive maintenance
• High locked rotor torque for starts under load
• Inverter duty for variable frequency drives if required
• Motors designed for sanitary requirements

• Shaft mounted with torque arm for precision alignment
• Helical cut gears for speed and torque conversion
• Dual tapered bushings for simplified maintenance

Clean-In-Place (CIP) systems are designed and installed to ensure efficient, automatic cleaning for each of our customer’s unique application and facility needs. Effective cleaning means minimizing cycle time, lowering chemical usage and reducing water and utility costs. Additional benefits include:

• Improved hygiene
• Enhanced product quality
• A safer, more consistent sanitation plan
• Reduced time spent on manual cleaning

Marion Process Solutions believes that CIP should be a holistic approach. It begins with the foundational element of simplicity in design, and is coupled with the correct selection and layout of appropriate cleaning devices to achieve optimal results.

Accurate batch sizes are a snap when utilizing integral load cells.

• Industry-leading suppliers available
• Value added integration allowing for batch weight consistency and process validation
• Ability to incorporate with control package and have multiple cell readouts for ease of operation.

Marion Process Solutions custom engineered surge hoppers are the perfect solution for weighing, transferring and receiving material.  Fabricated out of carbon or stainless steel, these can be designed to effectively handle the really tough stuff, or for products that require the highest level of sanitation.  Accurate, low maintenance, flexible solutions for your processing needs.   

Engineered for your specific needs, Marion’s Bulk Bag Loader is the ideal combination of form and function that results in a perfect solution for filling bulk bags or FIBC’s. Features include:

• Sized for full-bag weight and dimensions
• Can accommodate bags of various sizes
• Designed for loss of weight unloading with accuracy of 2% to .5%
• Under mixer, over floor scale, on pallet or integral load cells
• Ability to integrate required inspection devices or magnets
• Concentric discharge spool for displaced air to mixer cover or dust collection.